Pure Steam Sterlization Machine
LCZ Pure Steam Generator
Production Introduction
LCZ series Pure steam generator consists of one evaporator, separator, pre-heater, sampling condenser, valves, gauges and control parts. The sampling device is used for testing the quality of pure steam to keep pure steam condensed water meets the requirements of injection water. The main testing items are temperature and conductivity.
Pure steam take pure water as raw water, when pure steam condensed, it can meet the requirement of injection water. Softened water, deionized water and pure water can be raw water of purified steam. The raw water evaporator, separate (remove particles, bacterial, endotoxin), then transported to use point under certain pressure.
Pure steam can be used to moister heat sterilization, sterilization of pipe device. Pure steam condensed water contact with device and objects surface directly, or contact the material that used to analysis material property. Pure steam also used to sterilize the humidification air of workshop, and the related material expose to related clean air. Besides, it meets the GMP and CGMP demands.
Flow Chart:
Main Technological Parameters:
Model | Motor power (KW) | Capacity (L/H) | Live steam consumption(L/h) (kg/h) | Feed water consumption(L/h) | Dimension(mm) |
LCZ-100 | 0.75 | =100 | 125 | 120 | 700*500*2300 |
LCZ-200 | 0.75 | =200 | 250 | 240 | 800*600*2300 |
LCZ-300 | 0.75 | =300 | 375 | 360 | 900*700*2300 |
LCZ-400 | 0.75 | =400 | 500 | 480 | 1250*750*2300 |
LCZ-500 | 0.75 | =500 | 630 | 600 | 1250*750*2500 |
LCZ-600 | 0.75 | =600 | 755 | 720 | 1500*950*2500 |
LCZ-700 | 0.75 | =700 | 875 | 840 | 1500*950*2700 |
LCZ-800 | 0.75 | =800 | 1005 | 960 | 1600*1000*2800 |
LCZ-1000 | 1.1 | =1000 | 1260 | 1200 | 1550*1000*3200 |
LCZ-1500 | 1.1 | =1500 | 1890 | 1800 | 1650*1100*3200 |
LCZ-2000 | 1.1 | =2000 | 2500 | 2400 | 1650*1250*3200 |
Main Technological Parameters | |||
Equipment Name | Pure Steam Generator | Model | LCZ-700 (As example) |
Operation | PLC+Touch Screen | ||
Design and Manufacture Standard | Machine part | JB2003-2004«Pure Steam Generator» GB150-2011«Steel Pressure Vessel» GB151-1999«Steel Shell-Tube Heat Exchanger»? | |
Electronic part | GB5226.1-2008« Mechanical safety of machinery electrical equipment part first: General technical conditions» | ||
Pure Steam | «USA Pharmacopoeia»USP31-NF26 «China Pharmacopoeia»CP2010 «Euro Pharmacopoeia»EP6.7 «Japan Pharmacopoeia»JP2000-15 | ||
Parameters | Design pressure MPa | 0.6 | |
Working pressure MPa | 0.3~0.5 | ||
Pure Steam Output L/h | =700 L/h | ||
Pure Steam Temperature ? | 125~145 | ||
PH | 5.0-7.0 | ||
Live Steam Consumption kg/h | =875 | ||
Raw Water Consumption kg/h | =840 | ||
Cool water Consumption kg/h | 0 | ||
Out sourcing | Steam Pressure MPa | 0.3~0.5 | |
Clean Compressed Air MPa | 0.6~0.8 | ||
Voltage | 3phase, 5-wire, 380VAC 50Hz | ||
Power kw/h | 0.75 | ||
Technical characteristics
Material: the contact parts with feed water,pure steam and WFI all adopt SS316L
Electro-polish: to assure the quality of WFI and increase the life of equipment, stainless steel surface is treated by polishing.
double tube plate design: the design of external preheater, condenser and the effect evaporator are double tube plates, complying with requirements of CGMP, preventing the possibility of low sanitation level media polluting system.
All heat surfaces have jackets and is crossed by 304 stainless steel outside.
The equipment has no moving parts and is operated quietly and safely.
Controlled by PLC, standard procedure
Integrated documents validation and service system.
Easy operation and maintenance
Control system: using PLC control technology to meet different customers’requirements. From the analysis and distribution of pure steam quality to higher control, such as each media continuous regulation, storage system linkage, classification password control and evaporation quantity etc, we all can check carefully.
Whole equipment performance test: according to certain procedure, simulating the real environment to do the test in testing workshop.
Machine Details:
Machine Photos:
Our Workshop:
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